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Pain Relief Drug Production Facility - Ukraine
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Pain Relief Drug Production Facility - Ukraine
Requirement

A major pharmaceutical project engineering company based in the UK was installing a new pain relief drug production facility in a former chemical works near the eastern border of Ukraine. The facility covers the entire process from raw plastic to finished, filled capsules complete with a capped injection needle fitted to the capsules.

The manufacturing, filling and packing processes had to be carried out in various grades of clean room from class 100 to class 100,000 and additional QA laboratory areas and offices were required.

Solution

Clean Room Installation Services Ltd designed the complete facility including separate air-handling plant for the different areas.

Wall and ceiling panels were shipped from Belgium by lorry and the plant, ductwork, lights, flooring and internal fittings were trucked from the UK.

Installation was carried out in phases to allow the production machinery, which included injection moulding equipment and blow-fill seal machines, to be installed within part completed rooms.

The site was a semi derelict factory which needed damp proof screeds before vinyls could be laid. Local facilities were limited or non-existent and customs and shipping rules were impossible. The facility was validated to the most stringent FDA and European GMP standards by German and Hungarian specialist engineers. Our installation met all requirements and, in most cases, significantly exceeded them. The project was finished on time and has operated perfectly.

Comments

Widespan ceiling panels and full height steel clad wall panels ensured minimum damage in transit and the fastest possible installation.

Our installers were faced with minus 15 celsius conditions at times but still met every stage deadline.


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  Clean Room Installation Services Ltd
9 The Metro Centre, Ronsons Way, St. Albans, Hertfordshire, AL4 9QT
Freephone: 0800 0186665      Tel: 01727 840594      Email: cleanrooms@stodec.co.uk


Clean Room Installation Services Limited specialise in Clean Room Construction, Cleanroom Installation, Clean Room Building, Cleanroom Design, Clean air enclosures, environmentally controlled enclosures, particle free atmospheres, temperature controlled environments, humidity controlled environments, Clean air environments also Cold rooms, Filtered environments, Air conditioned rooms, Sterile environments, Sterile rooms, Filtered rooms, we design and install Clean Rooms to BS 5295 standards, Class 100 rooms, Class 1000 rooms, Class 10000 rooms, Class 100000 rooms, Class C Rooms, Class D rooms, Class E rooms, Class F rooms, Class G rooms, Class H rooms, Class J rooms, Class K rooms, Class L rooms, Class M rooms, Clean Rooms to ISO standards, Clean Rooms to US Federal Standard 209E, including hardwall, softwall, walls can be PVC, plastic faced, vinyled, aluminium, stainless steel and can be fire rated or non fire rated. Our Clean Room designs include floors, ceilings, electrics, lighting, plumbing, ducting, all associated plant, transfer hatches, step over benches, interlocks, workstations, laminar flow cabinets, ducting, refrigeration and filtration, for the Pharmaceutical, Medical, Medical Device Manufacture, Packaging, Precision Engineering, Biotechnology, Veterinary, Plastics Moulding, Chemical, Food Processing, Research, Optical, and Aerospace industries, also for Universities and Facilities management companies,  which demand clean, air filtered and particle free environments. Supply of cleanroom furniture, clean room products, clean room equipment, clean room storage, such as shelving, storage bins, cabinets, trolleys, shoe racks, filters, hepa filters, benches, fan filter units, cupboards, seating, dispensers, lockers, vacuum and extraction systems, are also available.